Shandong Dalu Footwear Co,.Ltd.
Economic Zone, Yishui County, Linyi City, Shandong Province, China
This is a new model of one-time vulcanized shoes launched in the new quarter, in response to the current market demand for various styles, designs, colors and patterns, DaLu factory in the mainland adheres to the design concept and continuously innovates.
As a professional factory for producing one-time vulcanized shoes, we have 33 years of rich experience in selling rubber canvas shoes in markets such as Sudan, Algeria, and Tajikistan, etc .
Oor shoes feature one-time vulcanization, as the name suggests, the upper part is designed with a sleeve pattern, after sewing the bottom fabric, the shoe mold is inserted, the midsole is attached, the rubber sole is attached, the guard strips are added, and the protective ribs are added, through a series of assembly operations, the finished shoes enter the vulcanization tank and only need one vulcanization process to complete the production .
It is fast, efficient, and the cost of the shoes is low, the sole is soft and flat, and the appearance is very distinctive, completely different from other regular shoes, it can be easily recognized at a glance and is suitable for ordinary people in underdeveloped countries to wear when working on dirt roads, muddy paths, in rural areas, or other regions. The unit price is $2, which is cheap, durable, and a best-selling shoe in the low-consumption market.
In today's rapidly changing consumer market, "diversification" has become an irreversible trend, whether in bustling cities or remote rural areas, people's demands for shoes have gone beyond basic protection and now seek individual expressions through styles, designs, colors and patterns. However, in those corners overlooked by the mainstream market - the winding dirt roads of villages, the muddy fields and fields, and the daily lives of laborers in developing countries - there is a pair of shoes that always silently and resolutely accompanies countless steps.
It has no luxury logo, no aura of technological fabrics, yet it has entered the markets of Sudan, the workshops of Algeria, and the countryside of Tajikistan with the most simple craftsmanship and the most realistic price , it originates from a factory in Chinese mainland with 33 years of professional experience. It is a masterpiece we bring to the new season - a pair of vulcanized shoes.
I. What is "One Sulfurization"? A Wisdom of Simplifying Complexity :
"Sulfurization" is an ancient and crucial process in the rubber industry, where heating is used to cross-link rubber molecules, resulting in elasticity, strength, and durability, in our shoe-making philosophy, "One Sulfurization" is not just a process name; it is also an art of balancing efficiency, cost, and quality.
Unlike many types of footwear that require multiple forming processes, multiple layers of fitting, and repeated processing, our one-step vulcanization shoes follow a clear and efficient path:
1. Boot-design up : The upper of the shoe adopts an integrated boot-up structure, which optimizes the traditional sewing method and lays the foundation for the subsequent steps.
2. Sealing the bottom fabric and the shoe mold: Precisely sew the upper fabric and the inner lining fabric together, then place the ergonomic shoe mold over it to form the three-dimensional framework of the shoes.
3. Adhesion to midsole and outsole: On the pre-shaped shoe surface, the soft midsole layer and the thick rubber outsole are sequentially adhered, the rubber outsole is the key to wear resistance and slip prevention.
4. Strengthening and Decoration: Add sturdy reinforcing strips to cover the connection area between the upper and the sole, ensuring the integrity of the shoe; then add protective ribs to provide additional reinforcement at the prone-to-wear areas, thus forming a unique visual line.
5. One vulcanization process: This is the key, the semi-finished shoes are placed in a large vulcanization tank in batches, under specific temperatures and pressures, all the components of the shoe body are completely fused into a solid and highly elastic whole during this single vulcanization process, during this process, the rubber undergoes its final transformation, becoming soft and highly resilient.
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The advantages brought about by all this are revolutionary:
Speed and efficiency: Simplify the process, significantly shorten the production cycle, and be able to respond to market demands more quickly.
Cost optimization: Reducing the number of processes leads to a decrease in energy consumption, labor time and management costs, benefiting consumers.
Strong structure: One-time vulcanization ensures that the shoes have almost no weak points caused by glue bonding, resulting in a strong overall structure and increased durability.
Unique appearance: The vulcanization process gives the shoe sole, especially the strap area, a distinctive molded texture and luster, creating a rugged and retro style that is completely different from traditional stitched shoes or injection-molded shoes. It can be recognized at a glance.
II. Creating for Real Land and Life: The Value Promise Behind the 2 Dollars.
We are well aware that the primary stage for these shoes is not the smooth marble floor of a shopping mall, but rather uneven dirt roads, muddy fields after rain, and dusty construction sites. Therefore, every design detail of these shoes is centered around the concept of "practicality":
The sole is soft and flat: A soft sole can better adapt to uneven ground, alleviating fatigue from prolonged standing and labor; a flat sole shape provides stable support, suitable for various terrains.
Extremely durable: The selected rubber formula, after vulcanization, achieves outstanding wear resistance, even when subjected to sand and stone friction, its service life exceeds expectations.
Excellent protection: The thick rubber toe cap and protective ribs effectively protect the toes and the edges of the shoe, preventing accidental collisions and scratches.
Classic canvas upper: Breathable, lightweight, easy to clean, it combines comfort and practicality.
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And its most core competitiveness lies in the "2 dollars" unit price, this is not merely a price figure; it represents the peak value that our factory has achieved after 33 years of deeply engaging in the low-consumption market and understanding the local economic environment, through meticulous process optimization, large-scale production, and supply chain management, we have pushed the cost-effectiveness to the extreme, enabling ordinary workers, rural families, and low-income urban residents who truly need it to have this reliable protection without any financial burden.
It does not pursue the rapid changes in the fashion industry, but has become a "bestseller" that spreads word-of-mouth in the low-consumption market - because genuine demand is always the most powerful driving force in the market.
III. 33 Years of Dedication: Behind the global bestseller status lies a symphony of persistence and innovation.
Since the establishment of the factory, we have devoted all our efforts to rubber canvas shoes, especially to the research and improvement of the one-time vulcanization process , over thirty years, we have witnessed the ups and downs of the market, but we have always firmly believed that providing high-quality and durable basic shoes for the vast majority of ordinary people is a cause worth persevering in.
In response to the new market demands for "multiple styles, multiple designs, multiple colors and multiple patterns" this quarter, we did not simply follow the trend blindly, we adhered to the core of our design philosophy - that is, the unity of structural beauty and functionality brought about by a single vulcanization process. Based on this, we carried out innovations:
Color pattern upgrade: On the classic canvas, introduce a wider range of richer and more vibrant color options, and develop local culture-appropriate print and stripe patterns, so that practical shoe styles can also shine with individuality.
Minor detail innovations: Make subtle changes in the design of the edge strips and protective ribs, thereby creating different series to meet diverse aesthetic preferences.
Continuously optimize comfort: Continuously adjust the softness/hardness of the midsole material and the flexibility of the shoe mold, aiming for a more comfortable wearing experience.
Our "innovation" is always based on a solid foundation of one-time vulcanization, because we understand that no matter how the appearance changes, the essence of this pair of shoes - the durability, comfort and high value created by that one-time vulcanization - will never change.
Conclusion: A pair of shoes, connecting the world with the grounded person.
This is not merely a pair of shoes; it is a solution, a profound understanding and respect for a specific way of life. it connects the skilled assembly lines in factories on the Chinese mainland with the corners of the earth that require practical and simple products.
As the new season's sunshine shines, we are ready to offer this classic "one-time vulcanization shoe" with more diverse designs, more reliable quality, and more accessible prices, we aim to continue to accompany more ordinary yet remarkable workers around the world, through the mud and over the obstacles, and steadily moving forward towards each of their days.
Choosing it means choosing reliability that has been tested by time, a wisdom of simplification, and a commitment to making every step of the world more solid and reliable.
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